| Names | |
|---|---|
| Preferred IUPAC name | butyl prop-2-enoate |
| Other names | n-Butyl acrylate Butyl ester of acrylic acid Acrylic acid butyl ester 1-Butyl acrylate Butyl 2-propenoate |
| Pronunciation | /ˈbjuː.tɪl əˈkraɪ.leɪt/ |
| Identifiers | |
| CAS Number | 141-32-2 |
| 3D model (JSmol) | `3D model (JSmol)` string for **Butyl Acrylate**: ``` C=CC(=O)OCCCC ``` |
| Beilstein Reference | '1808743' |
| ChEBI | CHEBI:31373 |
| ChEMBL | CHEMBL1118 |
| ChemSpider | 13410 |
| DrugBank | DB14106 |
| ECHA InfoCard | 03f9b0db-6783-4b05-8f7d-092b08419a21 |
| EC Number | 201-134-4 |
| Gmelin Reference | 8485 |
| KEGG | C06553 |
| MeSH | D001757 |
| PubChem CID | 8775 |
| RTECS number | EK2975000 |
| UNII | NPT0O2NO3S |
| UN number | UN2348 |
| Properties | |
| Chemical formula | C7H12O2 |
| Molar mass | 128.17 g/mol |
| Appearance | Clear, colorless liquid |
| Odor | Fruity odor |
| Density | Butyl Acrylate Density: 0.885 g/cm³ |
| Solubility in water | 1.5 g/L (20 °C) |
| log P | 2.38 |
| Vapor pressure | 0.53 kPa (20 °C) |
| Acidity (pKa) | 4.25 |
| Basicity (pKb) | pKb = 8.51 |
| Magnetic susceptibility (χ) | -8.69×10⁻⁶ cm³/mol |
| Refractive index (nD) | 1.405 |
| Viscosity | 0.7 mPa·s |
| Dipole moment | 2.30 D |
| Thermochemistry | |
| Std molar entropy (S⦵298) | 354.3 J·mol⁻¹·K⁻¹ |
| Std enthalpy of formation (ΔfH⦵298) | -425.8 kJ/mol |
| Std enthalpy of combustion (ΔcH⦵298) | -2347 kJ/mol |
| Pharmacology | |
| ATC code | Butyl Acrylate does not have an ATC code. |
| Hazards | |
| GHS labelling | **GHS02, GHS07, GHS08** |
| Pictograms | GHS02,GHS07 |
| Signal word | Warning |
| Hazard statements | H226, H302, H312, H315, H317, H319, H332, H335 |
| Precautionary statements | P210, P233, P240, P241, P242, P243, P261, P264, P271, P273, P280, P302+P352, P303+P361+P353, P305+P351+P338, P312, P333+P313, P337+P313, P362+P364, P370+P378, P403+P235, P501 |
| NFPA 704 (fire diamond) | 2-2-2-W |
| Autoignition temperature | 284°C (543°F) |
| Explosive limits | 2.0–11.5% |
| Lethal dose or concentration | LD50 (oral, rat): 3140 mg/kg |
| LD50 (median dose) | LD50 (median dose) for Butyl Acrylate: 3730 mg/kg (rat, oral) |
| NIOSH | **CA2450000** |
| PEL (Permissible) | PEL: 10 ppm |
| REL (Recommended) | 5 ppm |
| IDLH (Immediate danger) | 170 ppm |
| Related compounds | |
| Related compounds | Acrylic acid Methyl acrylate Ethyl acrylate 2-Ethylhexyl acrylate Butyl methacrylate |
| Property | Manufacturer Technical Commentary |
|---|---|
| Product Name & IUPAC Name |
Butyl Acrylate IUPAC Name: Butyl prop-2-enoate In manufacturing, the common term “butyl acrylate” covers varying technical and purity grades used across emulsion polymers, adhesives, coatings, and specialty resins. The product name in shipment and documentation corresponds to the declared grade and typical end-use fields (e.g., “industrial butyl acrylate monomer”). |
| Chemical Formula |
C7H12O2 In internal process documentation, molar ratios are tracked against this empirical formula during both esterification and purification stages. Batch carbon balance is monitored to verify minimal side-reaction byproducts. |
| Synonyms & Trade Names |
Common synonyms include n-butyl acrylate, 2-propenoic acid butyl ester. Trade names, where used by polymer manufacturers and downstream users, may reflect supply agreements or grade differentiation; production lots retain the systematic names for quality tracking regardless of tradename branding. |
| HS Code & Customs Classification |
HS Code: 2916.12 This category covers “acrylic acid and its salts and esters, esters of acrylic acid”; butyl acrylate is classified in this section for both domestic and international logistics, regulatory declarations, and customs clearance. Grade and purity requirements shaped by regional regulations (EU REACH, US TSCA, Asian import rules) sometimes influence batch segregation and packaging strategy for export compliance. |
Butyl acrylate leaves the reactor as a clear, colorless to slightly yellow liquid, carrying a sharp, fruity odor. In day-to-day plant handling, slight color fluctuations indicate raw material variation or minor oxidation, which QC flags for further review. Melting and boiling points are grade-dependent; process engineers track these parameters for each production batch to flag off-grade lots. In routine storage, density checks confirm consistency across shipments, with deviations pointing to impurities or blending anomalies.
Butyl acrylate’s reactivity stems from the acrylic double bond. Stabilizer addition is critical before and after storage to prevent uncontrolled polymerization, particularly in bulk tanks or transit. Sensitivity to heat, UV, and peroxides drives plant engineering to invest in temperature and light management. For high-purity grades, even trace initiator contamination accelerates gel formation, which impacts filtration and pipework.
Operators gauge water solubility batch to batch, as trace polar contaminants raise haze risk in co-monomer solutions. Typical butyl acrylate remains only sparingly soluble in water, but dissolves readily in most organic solvents. Formulation lines rely on rapid dilution protocols to suppress localized exotherms; technical teams monitor blend clarity to catch mixing errors or off-spec raw material use.
Specification points depend on whether the product serves coatings, adhesives, or plastics. Purity, color number, water content, and inhibitor level are set based on application and buyer contract. Each parameter receives an agreed, test-based threshold upon customer qualification or regulatory compliance.
Residual acrylic acid, butanol, oligomers, and stabilizer type define the impurity profile. Levels shift with raw material purity and process conditions. Routinely, plant QC uses GC analysis to detect byproducts and enforce batch approval. Impurity allowance hinges on downstream sensitivity—specialty polymers and high-purity resins demand lower contaminant loads than construction polymers.
Analytical methods follow industry benchmarks but are periodically recalibrated. Common tests include refractive index, gas chromatography for purity, Karl Fischer for moisture, and titration for inhibitor. Actual test protocol and sampling frequency adjust according to plant scale and risk level in target markets. Standards reference region-specific or customer-specific requirements. Final release readiness depends on both internal and external audit results.
Butyl acrylate production draws on glacial acrylic acid and n-butanol, each sourced for consistency in purity and supply reliability. Purchasing strategies prioritize backward-integrated or audited vendors to mitigate batch-to-batch upsets.
The main synthesis route follows esterification with acid catalysis. Process chemistry tunes temperature, catalyst, and inhibitor management to favor high selectivity. Altitude, humidity, and available utilities impact operational setpoints, so technical staff review process data in real time.
Purification relies on distillation. Column parameters shift based on batch composition. In-process analytics regularly check for unreacted butanol, byproduct esters, and water loads. Filtration and settling remove gels and suspended solids prior to packing. Batching is controlled tightly to minimize rework. Deviation alarms trigger root cause analysis before any product releases.
Release standards depend on contractual grade definitions and are supported by retained sample analysis. Typical release points include assays for purity, color, acidity, and inhibitor. Failures prompt a cross-department review to identify feedstock or process issues.
The acrylate moiety enters free-radical polymerization easily. Customers use catalysts and custom reactor setups to manage polymer architecture. QC tracks spontaneous polymer formation during storage and shipment, especially during warmer seasons.
Catalytic systems are batch-specific, ranging from redox to photoinitiated. Common reaction temperatures depend on desired polymer properties. Some derivatives require precisely controlled solvent systems or chain transfer agents to suppress branching and crosslinking.
Downstream derivatives include copolymers for paints and pressure-sensitive adhesives. Additive compatibility and final conversion yields are tracked as industrial customers share feedback. Manufacturing keeps labs updated on persistent product-specific polymerization issues.
Bulk tanks rely on temperature, exposure, and oxygen control to arrest self-polymerization. Plant operations maintain stabilizer levels through routine monitoring and avoid prolonged heat or direct sunlight exposure. Humidity fluctuations and static generate local gelation spots, so tank blanketing and antistatic processes support safe storage.
Stainless steel lines and storage restrict corrosion and off-reactions, while lined drums or totes prevent leachate contamination. Polyethylene containers suit only short-term, small-volume applications. Technical evaluation matches container to intended shelf life and distribution route.
Shelf life depends on stabilizer concentration, contaminant ingress rates, and ambient storage. Major signs of degradation include color darkening, odor changes, and detectable gel or haze. QC screens every outgoing lot for stability markers, and flags inventory for reprocessing as required.
Butyl acrylate carries health and environmental hazards based on regional regulation. GHS pictograms and statements are specified by the classification available for each market region and require regular update as guidelines evolve.
Exposure to vapors or skin contact presents risks of irritation or sensitization. Bulk production sites stress vapor recovery and personal protective equipment, especially during cleaning, maintenance, and sampling. Emergency procedures hinge on local site infrastructure.
Plant documentation pulls from validated animal and toxicity data. Acute effects target mucous membranes and skin. Long-term exposure parameters depend on regulatory reviews and workplace hygiene. Technical bulletins cite detailed studies as required during customer audits.
Handling protocols stem from national or local occupational exposure limits, which technical teams routinely review in line with regulatory updates. Work areas rely on closed transfer, ventilation, and regular atmospheric monitoring to stay within exposure guidelines. Training covers all stages from receiving and batch prepping to waste collection, supporting both environmental compliance and worker safety.
Current global industrial capacity for butyl acrylate depends heavily on the scale and configuration of production lines, feedstock sourcing, and plant utilization rates. Acrylic acid availability, propylene logistics, and local site infrastructure play decisive roles. Integrated refinery proximity and onsite acrylic acid units allow direct conversion, reducing raw material disruption. Shutdowns for maintenance or local force majeure events substantially impact immediate availability, with direct effects observed in major clusters such as East Asia, North America, and EU chemical parks.
Lead times for butyl acrylate reflect both batch scheduling and customer-specific grade validation. Typical lead times range from several days for regular contracts to several weeks for new or high-purity grades, particularly when purity certification or customized impurity limits are involved. MOQ requirements align to plant batch sizes, transport logistics, and tank cleaning protocols. For bulk grades, MOQ is commonly a full ISO tank or bulk tanker, while drum and IBC road shipments set MOQ based on logistical breakpoints.
Packaging is defined by regulatory compliance, contamination risk, and customer handling systems. Most common options include bulk ISO tank, HDPE drum, or IBC depending on the destination and purity requirements. Selection between lined versus unlined containers follows compatibility assessment with butyl acrylate and downstream sensitivity to trace contaminants. Export shipments typically require IMDG-compliant drums with tamper-evidence and transport labeling.
Freight terms depend on shipment volume, customer location, and designated incoterms (FOB, CFR, CIF, DDP). For hazardous cargo, UN-approved packaging and third-party compliance audits are required. Payment terms vary by contract tenure, volume, and customer risk assessment; LC at sight, TT advance, or net D/P arrangements are standard. For credit clients, payment terms may extend upon satisfactory vendor qualification.
Butyl acrylate raw material cost closely tracks acrylic acid feedstock and n-butanol sourcing. Both are oil-derived products; fluctuations in crude price, propylene supply, feed conversion efficiency, and refinery operations create ripple effects. Market volatility often stems from upstream turnarounds, geopolitical issues impacting feedstock region, or planned/unplanned outages at large-scale producers.
Price differences across butyl acrylate grades reflect total acid, water, and inhibitor content, as well as packaging, purity control, and third-party quality certification. High-purity grades targeting electronics or specialty polymers command higher premiums due to additional purification steps, tighter product releases, and batch-traceable documentation. Grade selection influences not only pricing but also handling, storage, and end-use suitability.
Global butyl acrylate supply matches several end-user sectors: architectural coatings, adhesives, textiles, and plastics. Regional demand patterns fluctuate based on downstream manufacturing growth, trade policy, and macroeconomic performance.
| Region | Key Market Facts |
|---|---|
| US | Demand from paints and adhesives manufacturers sustains baseline consumption; supply tightness possible with Gulf Coast disruptions. |
| EU | Regulatory compliance (REACH) shapes product certification; logistical constraints from port delays and regulatory changes may impact shipping schedules. |
| JP | Stable internal capacity, focus on high-specification material for automotive and electronics supply chains. |
| IN | Strong downstream growth in construction and packaging. Import dependency on raw material and finished butyl acrylate is observed. |
| CN | Largest production base, rapid scale-up of integrated plants; government policy on environmental compliance influences capacity deployment. |
Market consensus expects moderate upward price pressure through 2026, primarily as a function of sustained acrylic acid cost volatility and new downstream capacity in Asia. Seasonal demand cycles persist, with spot pricing premium in times of regional feedstock tightness. Local regulatory trends, especially environmental controls in China or import duties in the US/EU, are likely to trigger regional differentials. Price transparency remains highly dependent on contract structure and buyer relationship, with major offtake agreements typically mitigating volatility via longer-term formula-based pricing.
Internal forecast draws on in-plant production data, industry association releases, customs-clearance volumes, published trade flows, and global energy benchmarks. Trading desk spot monitoring, customer RFP benchmarks, and public regulatory updates complement the industrial picture.
Industry merges and downstream integration are shifting the bargaining position of large buyers and raising scrutiny on sourcing transparency. Reports of new acrylic acid capacity coming onstream in China and India reshuffle spot market balance, particularly in the context of recent scheduled turnaround outages in the EU and US.
Ongoing changes in international shipment regulation, especially for chemicals classified under UN1263 and related transport protocols, necessitate updated container selection and documentation. EU REACH and US TSCA requirements remain central to the certification process for finished butyl acrylate, influencing export eligibility and supply chain documentation.
Direct control over acrylic acid sourcing and batch quality verification underpins ability to buffer against raw material shocks. Multi-sourcing of packaging and transport partners reduces supply chain vulnerability. Continuous monitoring of regulatory bulletins and prequalification audits ensure ongoing compliance, while flexible batch production enables adaptation to shifting order size and purity needs.
Butyl acrylate serves as a core building block in multiple industries, including adhesives and sealants, paints and coatings, textile and leather finishing, paper surface treatment, and plastics modification. Each sector sets its own performance and formulation requirements, which guide grade selection. In adhesives, for example, the product’s flexibility and adhesion profile drive demand for a balance between monomer purity and residual inhibitor content. Coatings producers focus on color stability and reactivity, while plastic modifiers require consistent polymerization behavior and low taste or odor contribution.
| Application Field | Typical Grade(s) Used | Key Parameters |
|---|---|---|
| Acrylic Adhesives | High-purity, low inhibitor | Color (APHA), Residual Monomer, Aldehyde Content |
| Paints & Coatings | Technical, general industrial | Chromaticity, Acid Value, Water Content |
| Textile & Leather Processing | Technical, customized for downstream copolymerization | Polymerization Stability, Residual Impurities |
| Paper Treatment | Technical | Odor, Consistency of Flow Properties |
| Plastics & Elastomers | High-purity, tailored for polymerization | Monomer Purity, Volatiles |
Applications with stringent end-use requirements such as food or hygiene packaging may specify very low levels of aldehydes, acidic residues, and volatiles. In technical coatings or textile processing, downstream compatibility and polymerization rates dominate grade selection logic. Viscosity, inhibitor content (like MEHQ or hydroquinone), and color are monitored based on sensitivity of the polymerization steps or end-user appearance demands. Grades with low residual water content are essential for formulations sensitive to hydrolysis or requiring thermal stability during further processing.
Our production teams emphasize the effect of upstream raw material quality, process temperature control, and purification sequence on the final distribution of key impurities. For example, elimination of high-boiling or odor-active side products is tightly managed for adhesive and coating applications. Batch consistency is ensured through in-process monomer content checks, reinforced by batch release analysis according to both standard and customer-specific protocols.
Manufacturers narrow down suitable grades by distinguishing between intended applications. Paints, adhesives, plastics, and surface treatments each bring their own technical demands, which shape the choice of grade based on purity, residual inhibitor, and color.
Certain end uses, especially those near food, drinking water, or medical products, tie grade eligibility to regional or international standards. Our regulatory and quality teams track the region-specific limits for impurities and handle declarations or documentation required for compliance.
Purity requirements differ based on formula sensitivity and emission targets. Formulators working with UV-cured adhesives or low-VOC coatings may need high-purity monomer with minimized side products and inhibitor residues. Less demanding applications may accept broad impurity ranges, but these choices must still factor in how impurities might affect processing and final product performance.
Process plants often face a trade-off between high specification and raw material yield, as the most stringent grades involve higher production and purification costs—reflected in price per ton. Volume planning lets manufacturers optimize supply continuity and control lot-to-lot variation tailored to their throughput needs.
We encourage customers to validate grade selection under real production conditions. Sample evaluation includes color, odor, viscosity, polymerization performance, and compatibility checks in the actual formulation line. Our quality and technical support teams review feedback, adjust grade recommendations if needed, and update release specifications to ensure supply reliability and predictable behavior in downstream processing.
As a production facility, our quality control and assurance systems start at incoming raw materials and continue through every manufacturing and packaging stage. We operate under certified management systems tailored to chemical manufacturing, with independent audit trails and traceability at the batch level. Quality management certification demands real accountability: supplier approval protocols, deviation trace analysis, and persistent non-conformance improvement cycles. Calibration records, chemical inventory traceability, and batch genealogy must all withstand independent review by external auditors, ensuring there is no room for shortcuts. Actual processing records and release logs are stored in accordance with compliance retention timelines, making historic batch traceability possible for years after shipment.
Certification requirements for butyl acrylate differ by region, application, and customer sector. Downstream users in coatings, adhesives, textiles, and resins often mandate specific statements or evidence such as REACH registration, GHS-compliant SDS, or product statements free of certain metal catalysts or phthalates. Pharmaceutical, food-contact, and electronic manufacturers may request documentation demonstrating conformity to grade-dependent purity, migration, or extractables requirements. For each customer sector, we clarify which product identifiers, test protocols, and conformity documents are achievable from existing production lines based on technical compatibility. Where requested certifications depend on independent laboratory verification, we support sample retention and split-lot analysis to enable long-term compliance tracking and customer audits.
Every batch of butyl acrylate is released with a certificate of analysis reflecting the product grade, with critical-to-quality attributes such as monomer content, color, acid value, and water content. The specific reported parameters align with customer agreements and may expand based on the application sector and regulatory context. For customers requiring more than standard datasets, our QC team issues supplementary technical reports covering method descriptions, reference standards, or additional test points upon request. All documents are prepared by authorized personnel within the quality management framework and can be cross-referenced to in-plant retention records for traceability if required by customer auditor teams.
Manufacturing capacity is established based on main feedstock availability and reactor scheduling, with deliberate surplus built into our planning to accommodate seasonal and contract-driven order fluctuations. We maintain buffer inventories and emergency response routines to handle unforeseen supply interruptions, whether from raw material outages or logistics constraints. Flexibility is not just in tonnage volume; customer-specific delivery windows, packaging formats, and shipping documentation can adapt based on requirements, provided they are negotiated in advance by our sales and production departments.
The plant’s main reactor lines are designed around core raw material supply agreements with upstream monomer producers, giving us leverage in consistent production execution even during regional supply squeezes or international disruptions. Multi-tank storage and scheduled preventive maintenance protect process stability, which is essential for orders requiring repeat batch specifications over extended supply intervals. Our logistics team closely coordinates with direct purchasers on shipment scheduling, transport safety, and regulatory transit documentation, minimizing delays at customer facilities.
Sample allocation involves defined procedures to ensure representativeness of commercial lots and to maintain auditability of customer evaluation. Technical and commercial teams review each sample request for intended downstream process, regulatory needs, and critical testing endpoints. Samples are drawn from validated production batches and provided with full analytical certification. Retained sample records enable backward traceability in the event of performance queries from customer pilot or production-scale trials.
We recognize that end users in different market segments operate under variable demand scenarios and inventory constraints. Long-term supply partnerships are structured around rolling forecasts and minimum take-or-pay commitments, but short-term transactional purchases or test lots can be arranged provided schedule alignment with production runs. Technical teams are available for joint formulation troubleshooting and product adaptation, especially when downstream application environments shift or regulatory restrictions evolve. Custom packaging, labeling, or documentation can be built into contract supply terms. All adjustments are based on actual feasibility analysis from our manufacturing, logistics, and quality assurance departments, ensuring that flexibility always aligns with safe and reliable delivery.
In plant operations and laboratory settings, attention focuses heavily on improving polymerization control and minimizing residual monomer. Recent efforts target advanced catalyst development and new chain transfer agents to curb unwanted side reactions. Product development teams collaborate closely with raw materials suppliers to control isomer and inhibitor content, as even minor variances can influence product performance during emulsion and solution polymerization, especially in coatings and adhesives.
Butyl acrylate demand in pressure-sensitive adhesives has grown alongside changes in consumer packaging. Formulators in automotive and textile finishing now seek tailored grades for waterborne systems and thermoplastic dispersions. Within construction and sealant applications, compatibility with co-monomers and the impact of residual acidity or color stability drive much of the ongoing technical dialogue with end users.
Controlling polymerization exotherm and monomer volatility during scale-up remains a persistent challenge, particularly during summer production runs. Dissolved oxygen and trace aldehydes are key risk factors for yellowing and off-odor. Research into continuous purification and in-line removal methods has provided marked improvements, but real-world handling still depends on customized storage and inhibitor dosing based on transit duration and region.
Near-term market trajectory depends largely on downstream recovery and regulatory shifts, particularly in the EU and East Asia. Demand scenarios suggest variations between high-solid latex and solvent-free systems, with some volatility expected in textile and adhesives applications. Grade-specific requirements for color, odor, and residual solvent will increase differentiation between commodity and specialty products. Final release standards will adjust as performance expectations tighten in key export markets.
Process intensification using advanced reactor automation and integrated purification modules is replacing batch legacy lines in new facility investments. Real-time analytics are enhancing impurity tracking for improved batch-to-batch consistency, especially in high-purity and low-odor grades. Biobased feedstocks attract pilot work, but introduction to commercial-scale remains limited by cost-performance balance and feedstock variability.
Raw material sourcing is under review, with lifecycle assessments for key inputs like n-butanol and acrylic acid. Development teams continue to examine low-VOC pathways, including possible biobased acrylate routes and in-process recovery for solvent streams. Implementation of closed-loop and zero-discharge wastewater management at manufacturing locations has helped reduce total environmental impact. Production optimizations prioritize waste minimization, particularly through recycling of off-spec or end-of-campaign product.
Technical support engineers routinely assist in process troubleshooting, residue management, and application recipe adjustment. The most common customer queries relate to polymerization initiation, contamination, and defect root cause analysis. Application teams provide data on typical performance with different initiator systems, pigmented formulations, or problematic humidity environments.
Each end-user application brings its set of demands. For flexible packaging adhesives, we investigate rheological modifiers to enhance open time and film formation. For co-monomer optimization in architectural coatings, application chemists evaluate formulation balances for drying rates, gloss retention, and substrate wetting. Industrial partners often require on-site or remote training on safe handling, monomer dosing, and reactor cleaning protocols to reduce off-grade generation.
Our process extends into full product lifecycle management, including batch history traceability and technical root cause support for claim investigations. Quality departments maintain records of analytical releases and monitor customer feedback for recurring trends in off-specification events. Commitment to resolving technical and logistics concerns includes expedited investigation and corrective action to avoid recurring disruptions at customer sites.
At our facility, butyl acrylate is manufactured using controlled esterification and distillation systems. Strict process parameters maintain a stable reaction environment. Attention to raw material quality, temperature regulation, and impurity management supports target monomer purity with every batch. Automated controls and in-line monitoring systems refine yield and help keep trace side products well below industry thresholds.
Butyl acrylate forms the backbone of numerous high-performance polymers. The coatings sector depends on this monomer for flexible acrylic emulsions used in architectural and industrial paints. Adhesives and sealant manufacturers rely on consistent polymerization outcomes. Textile coatings, paper treatments, and plastics modifiers also draw on butyl acrylate for process resilience and finished product performance.
Quality assurance begins with lot segregation and sampling regimes. Chromatographic analysis quantifies purity and residuals. Physical property testing tracks density, refractive index, and color in line with established benchmarks. Quality systems also follow traceability for raw inputs and finished product. Each shipment carries batch data so process engineers and buyers receive full transparency.
Dedicated filling systems manage packaging in steel drums, IBCs, and tank cars. Vapor tightness and antistatic safeguards address safe transport. Storage handling incorporates real-time tank monitoring. The layout allows uninterrupted dispatch, supporting both full truckload and bulk tank supply. On-site logistics teams work with common carriers to meet buyer inventory strategies and minimize stoppages at customer facilities.
Industrial buyers value stable formulation outcomes. Support staff include polymer chemists and engineers who address technical questions, suggest processing parameters, and provide troubleshooting during production trials. Industry-specific guidance helps optimize plant throughput, lower raw material waste, and shorten polymerization timeframes, helping partners manage production costs while achieving desired end-use properties.
Direct-from-plant supply aligns with predictable lead times and consistent monomer characteristics. Production teams gain process reliability; development chemists obtain reproducible results in scale-up and commercial runs. Procurement teams benefit from transparent sourcing and shipment documentation. Industrial partners capture savings by avoiding product variability and throughput delays often linked to indirect supply channels.
By investing in modern plant automation and standardized procedures, we address the requirements of industrial and commercial buyers aiming to control cost, quality, and production timing. Direct manufacturing enables verification at every step, supporting demanding B2B sectors with actionable support and robust supply assurance.
Working directly in production, we have seen how the physical and chemical traits of butyl acrylate shape its role across several sectors. Butyl acrylate stands out due to its liquid form at room temperature, its clear, colorless appearance, and a faint, sweet odor. Ease of handling and compatibility with automated dosing make it reliable in continuous manufacturing environments. Low viscosity helps with accurate metering and smooth flow—even with basic transfer equipment.
This monomer has a boiling point higher than water. Stability during mixing and polymerization processes ensures predictable batch quality. Its flash point, which sits lower than some common solvents, requires respect during storage and transfer. We supply it in steel drums and 1000L IBCs engineered for flammable liquids. Production and storage always follow strict ventilation and fire-safety requirements—our standard infrastructure supports these safely during long-term operation.
Butyl acrylate’s chemical reactivity underpins its industrial value. Its double bond reacts readily in radical polymerization. In our plant, we observe a consistent reaction rate and high purity, which supports reproducibility in downstream coatings, adhesives, and textile finishing. This monomer blends well with other acrylates and vinyl compounds. That flexibility enables custom polymers with specific glass transition temperatures, hardness, and elasticity—outcomes our customers have requested year after year.
The odor profile of butyl acrylate is manageable in professionally ventilated facilities. Our on-site safety programs address inhalation risks with closed systems and real-time monitoring. Such straightforward odor control means the surrounding production area stays comfortable, allowing operators to work productively. This contrasts with more pungent acrylates, which call for additional containment layers and stoppages.
A defining property is hydrophobicity. Our quality control team tests incoming raw monomer batches to ensure consistently low levels of moisture and acidity. Even small differences in these values can affect film formation and adhesive performance downstream. In our own acrylic emulsion and copolymer operations, we measure film resistance to moisture, abrasion, and UV degradation. Butyl acrylate’s structure lends flexibility and water-resistance to exterior paints, industrial sealants, and pressure-sensitive adhesives.
Butyl acrylate does not aggressively attack stainless steel or polymer-lined vessels used in our production halls, which simplifies long-term storage. Uninhibited material can self-polymerize under light or heat, so we always stabilise inventory with a small amount of inhibitor. Batch logs and temperature controls are checked daily to prevent any unwanted polymer growth during storage.
We implement closed-loop vapor management and tailored wastewater treatment to address volatility and environmental impact. This is based on years of experience with monomers of similar volatility and toxicity. Training on spill response and personal protective equipment remains mandatory. Remaining vigilant on these points protects both our staff and the environment surrounding our facility, fulfilling our commitment as a responsible manufacturer.
Every property—from volatility to reactivity, from viscosity to hydrophobicity—informs how we design, scale, and supply butyl acrylate. Product consistency and adherence to specifications come from continual investment in our process, our equipment, and our people. We support customers with detailed specifications and application guidance on request. Direct manufacturing experience with butyl acrylate has proven essential to delivering safe, versatile, and high-performance materials to a demanding market.
In the chemical manufacturing sector, Butyl Acrylate represents one of the fundamental building blocks for paints, adhesives, sealants, and coatings. Our clients span multiple industries, each facing diverse requirements in scale, timing, and logistics. We engineer our production and supply chain to deliver flexibility—yet some ground rules keep operations efficient and pricing competitive.
We handle large continuous productions, which means a minimum order quantity (MOQ) is necessary to maintain production flow and material quality, as well as to manage storage and transport costs. For Butyl Acrylate, we set a typical MOQ of one full pallet, standard drum lot, or isotank capacity, depending on the packaging format selected. This usually corresponds to 800 kg to 1,000 kg per shipment in drums or 18–20 MT in isotank bulk orders.
Batching under this scale drives up the per-unit cost due to cleaning, switching, and labor required for smaller lot runs. We manufacture in large volumes to keep schedules predictable and ensure each order reaches clients in the intended condition. For long-standing clients booking regular volumes, special discussions around smaller batch sizes can sometimes take place if the overall order cycle justifies this.
Consistent production cycles, strict quality control, and transport logistics all factor into our typical lead times. Under standard operating conditions, our lead time averages 10–15 working days from confirmed order to shipment readiness. This timeframe covers raw material sourcing, reactor scheduling, product settling, packaging, and safety inspections before loading.
Peak-season demand, plant maintenance, or changes in international shipping regulations sometimes extend these periods. We keep our clients apprised of such developments so their procurement teams can plan buffer stocks and deliveries accordingly. For larger contract clients and scheduled call-offs, we can accommodate rolling forecasts and keep safety stock for urgent dispatch.
Ordering Butyl Acrylate direct from a producer enables site-to-site transparency. We run lot tracking from production to dispatch, and offer full supply chain visibility. These practices not only support quality and traceability but also help us respond promptly if there are any downstream process requirements or emergencies.
Advance notice and predictable order volumes unlock the best prices and minimize risk of production bottlenecks. Many of our larger clients align their restocking with plant campaigns to secure favorable terms. Even for new or uncertain demand, early communication allows our planning and logistics teams to buffer lead times where needed.
We have refined our MOQ and lead time practices from experience—both to keep our own processes robust and to ensure our clients’ operations do not falter. Open dialogue around requirements, forecasts, and short-term market changes helps both sides adapt without surprise. Our technical team remains available to clarify order parameters, packaging compatibility, and any downstream processing questions.
Our role as manufacturer is to maintain a stable and reliable Butyl Acrylate supply, with order minimums and scheduling based on sound logistical and production reality. We focus on consistency and proactive partnership—qualities that keep industrial operations moving smoothly.
Butyl Acrylate stands out in our daily manufacturing operations for its versatility and reactivity. Its role in the production of resins, adhesives, and coatings brings significant value, but it does come with specific storage and transportation challenges. We have seen first-hand that improper handling creates unnecessary safety hazards, including fire and health risks for workers. Because Butyl Acrylate ignites easily, even a single careless move—like storing it next to open flames or oxidizers—can cause serious incidents.
Our own experience at the plant demonstrates that success starts with disciplined storage habits. Storing Butyl Acrylate well below its flash point, in tightly sealed drums or tanks, reduces the chance of accidental release. Our storage tanks and container yards always maintain a cool, well-ventilated setting, and we keep sources of ignition—like welding areas—far from where we store this material. High ambient temperatures often raise the risk of polymerization, so we utilize inhibitors and monitor temperature regularly.
Direct sunlight and fluctuating temperatures do not mix well with Butyl Acrylate. We shelter our tanks and drums, and we install real-time monitors for temperature and pressure to ensure nothing slips under the radar. One practical piece of advice: the simplest protection goes a long way. Just by making spill kits and neutralizing agents as standard gear near our storage areas, our team can intervene rapidly, minimizing impact if a leak does occur.
Transporting Butyl Acrylate is never routine. Our shipments comply with all applicable international and domestic logistics regulations, such as the latest updates to ADR, IMDG, and DOT rules. These regulations classify Butyl Acrylate as a flammable liquid with an acute hazard profile. We use UN-approved containers and ensure all labeling matches current transport codes. Even minor mistakes with placards or paperwork can slow down or jeopardize a shipment, so our logistics team double-checks every load before dispatch.
Our choice of packaging is not just about compliance. Steel drums, IBCs, and bulk tankers with sealed, chemical-resistant linings protect both the product and its handlers. During transit, we apply restraints and ensure sturdy stowage to minimize shifting and potential rupture. We provide logistics partners with full SDS documentation and clear emergency response protocols. Training for drivers extends beyond rules—they practice real spill scenarios and receive updates whenever regulations change.
Laws and regulations evolve, but the real safety margin comes from vigilance and experience. Our technical team regularly reviews the latest safety data and adjusts our protocols when new information arises. Feedback loops between our logistics, production, and EHS teams catch hidden hazards before they become problems. Regular drills, audits, and near-miss reviews form part of our toolbox—not because regulations ask for it, but because we have seen first-hand how preparation protects our staff and our customers.
We remain convinced that no shortcut compensates for sound procedures and a culture of accountability. In more than two decades of producing Butyl Acrylate, these methods have prevented incidents and protected our shipments globally.
For product inquiries, sample requests, quotations or after-sales support, please feel free to contact me directly via sales3@ascent-chem.com, +8615365186327 or WhatsApp: +8615365186327
